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Bring Stories to Life with Unique Shapes

In the competitive children’s book market, visual appeal and tactile interaction are paramount. Our die-cut shaped board books break away from standard formats, offering a physical shape that complements the narrative. Whether it is a contour cut of a protagonist or a house-shaped book with window cut-outs, these custom formats encourage tactile learning and play.

Precision Die-Cutting Technology

At YBJ Book Printing, we utilize advanced die-making and cutting machinery to ensure clean, smooth edges for every page. Our process allows for:

• External Shape Cutting: The entire book is cut to a specific silhouette.
• Internal Die-Cuts: Windows, peek-through holes, and intricate internal shapes.
• Tabbed Pages: Custom tabs to help little hands turn pages easily.

Material Specifications & Durability

Board books require robust construction to survive frequent handling by toddlers. We use a standard mounting process where printed sheets are glued to a thick core.

• Paper Stock: Typically 300gsm, 350gsm, or 400gsm C1S (Coated One Side) art board mounted together.
• Board Thickness: Customizable finished thickness, generally ranging from 1mm to 3mm per page depending on the number of layers.
• Encuadernación: Self-cover board book binding (mounting) ensures pages lay flat and do not tear at the spine.

Safety and Compliance

Safety is our top priority for children’s products. All die-cut board books feature:

• Esquinas redondeadas: Essential for preventing injury from sharp paper edges.
• Safe Inks: We utilize soy-based, eco-friendly inks that provide vibrant colors without using harmful volatile organic compounds (VOCs).
• Smooth Edges: Our die-cutting process ensures no rough burrs remain on the board edges.

Personalización y acabados

Enhance the sensory experience of your shaped book with our range of surface finishes:

• Gloss or Matte Lamination: Protects the print and adds a premium feel.
• Spot UV: Highlights specific areas like titles or character eyes.
• Estampación: Adds metallic shine in gold, silver, or other colors.
• Gofrado/grabado en relieve: Adds texture to the cover or internal pages.

Get a Custom Quote

Because every die-cut project requires a custom mold, pricing depends on the complexity of the shape and the quantity ordered. Contact YBJ Book Printing today with your artwork or concept to receive a detailed quotation and structural advice.